Stx-202A Diamond Cutting Saw Machine with Wire

• Customization: Available
• Application: Magnetic Material
• Type: Electroplating
• Model NO.: STX-202A
• Trademark: ZY
• Origin: China
• HS Code: 9024109000
• Production Capacity: 200

Product Description

Precision Wire Saw with Sample Stage and Diamond Wire STX-202

 


TX-202A (STX-202A is an upgraded version of STX-202 since Mar 2014 with additional auto-control Y-axis) is a CE certified, small precision diamond wire saw for cutting sample ≤ 2" diameter or square up to 50mm in thickness. It is designed to provide a smooth cutting for many kinds of materials, especially for  fragile crystals and TEM or IC sample by using  0.28mm diameter x 15-meter long diamond impregnated wire. It is an ideal cutting tool for material research, TEM sample preparation, and  IC failure analysis.

SPECIFICATION:

Power	Wire Saw Control Consol: Universal 110V or 240VAC  50/60Hz, 200W max.
Structure	Heavy-duty aluminum alloy structure with compact size automatically controlled Y-axis by the digital panel single wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used)          Transparent plastic plates are included to prevent Coolant splashing   Add an oil refill cup behind the forming tube (New design), please apply 10-15 drops Anti-Wear Oil before first-time use. Wire spooler motor, 3 Amps, Torque=1.8Nm
Sample stage	Z axis: 50mm,  automatically controlled by the digital panel Y-axis: 50mm,  automatically controlled by the digital panel Two dimension sample stage built in  360° degree horizontal rotating and +/-10° tilting vis manual operation Optional:  3 dimensions automatically controlled sample holder ( Y+Y +360° flat rotation ) is available upon request at extra cost
Cutting parameters	Feed Speed: 0.01 mm/min to 40 mm/min adjustable Back Speed: 1  mm/min to 100 mm/min adjustable Spooler spin speed: 1-260 RPM adjustable Cutting depth: 0.1 - 50mm   Positional accuracy: +/- 0.01 mm  Please click the picture left to see the samples cut by this machine
Meteorite Sample	Please click the picture below to view the meteorite samples that were cut by our wire saws.                  Fig. 2     Fig. 3      Fig. 4
Controller & Touch Screen	Color touchscreen controller will set up wire travel speed, cutting speed along Z axis and cutting width along Y axis
Diamond wire	≤ 15 meters used for each installation One spool of 0.30mm Dia x 20 meter length Diamond Wire is included for immediate use A Diamond Blade Dressing Stone is included for keeping the wire sharp. Optional: For slicing or dicing very brittle crystal, you may order 0.22 mm Dia. Diamond Wire. Note that 0.22mm Dia. The wire is very easy to break, please reduce feeding rate to the minimum. click the picture below to order spare diamond wires  For longer wire life, please use LubeCool -150 Smart Solid Lubricant and Coolant For better lighting, please consider a Fiber Optic Y-shape Dual Light Microscope Illuminator
Wire tension system	Standard:  Steel spring wire tension system with break wire alarm  Optional:       Pneumatic tension system: The wire saw can be upgraded with the pneumatic tension system at extra cost. Because cutting wires with different diameters have different tension requirement for optimizing the cutting performance. With the pneumatic tensions system, the wire saw can handle different cutting wires from 0.1mm - 0.5mm dia. An air compressor is required. Please review pic.left and contact us for detail information.
Water Pump	One water pump is included for cooling diamond wire during cutting. (the pump voltage is the same as the saw voltage) You must use anti-corrosive oil or radiator water as coolant ( buy from any auto store ) Warning:  must clean the machine after each cutting, especially using tap water as the coolant to prevent rust.
Optional	Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, up to 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process. Please click Pic.2 &3 and video to learn more details.   The fixture will enhance cutting speed up to 2 times                                                  Pic.1                    Gif.1                        Pic.2                       Pic.3                      Video
Product dimensions	Saw: 414mm(L) × 500mm(W) × 750mm(H) Controller: 340mm(L) x 290mm(W) x 170mm(H) ( Click to enlarge the picture below for detail size )
Shipping dimensions	48"(L) x 40"W) x 45" (H)
Shipping Weight	220 lbs