Precision Diamond Wire Saw with Swing Rotary Sample Fixture and Microscope Monitor - Stx-202p

Product Details
Customization: Available
Application: Magnetic Material
Type: Electroplating
Manufacturer/Factory, Trading Company
Gold Member Since 2024

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Basic Info.

Model NO.
STX-202P
Trademark
ZY
Origin
China
HS Code
9024109000
Production Capacity
200

Product Description

Precision Diamond Wire Saw With Swing Rotary Sample Fixture and Microscope Monitor - STX-202P

STX-202P is a CE certified, small precision diamond wire saw for cutting sample ≤ 2" diameter or square up to 50mm thick. It is designed to provide low stress cut for various materials such as the fragile crystals and TEM or IC samples. It is a premium version upgraded from STX-202A since Mar 2017 with additional add-ons including: 

- Through-Microscope viewing enables accurate positioning for initializing the first cut
- Swing / Rotary Sample Fixture promotes higher efficiency and better cut surface quality
- Pneumatic wire tension control system with digital pressure regulator help maintain a stable wire tension during the cut while provides better adaptability to wires as thin as 0.12mm
- Ultra-thin sectioning up to 0.06 mm for some strong materials


SPECIFICATION:
Power 
  • Wire Saw Control Consol: Universal 110V or 240VAC  50/60Hz, 200W max. 
Structure             

 
  • Premium Add-ons (Through-Microscope viewing, Swing/Rotary Fixture, Pneumatic Wire tension control) for precise, efficient and high quality cut
  • Heavy-duty aluminum alloy structure with compact size
  • single wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used)         
  • Transparent plastic plates are included to prevent Coolant splashing  
Through-Microscope Viewing                
 
  • Through-Microscope viewing allows you pick up small details on the sample which is essentially invisible to the eye. Thus, accurate positioning for the cuts is supported.
  • Li-ion battery powered microscope and wireless monitor provides upto 5 hours continues operation.
  • 5 meters max. remote mornitoring.
  • Magnification 10x - 200x
                    
                         Pic.1                     Pic.2                 Video Clip                
Swing / Rotary Sample Fixture
  • Such fixture has an independent controller for its parameter settings such as swing frequency/ angle (±23°, upto 20 swings/min), rotating speed (30rpm max.) Cycles. Higher cutting surface quality can be expected by swinging or rotating the speciman throughout the cutting process. Please click Pic.2 &3 and video clip to learn more details.
  • 110~240VAC to 24VDC power adapter is included.
                          
                           Pic.1                                Pic.2                             Video Clip   
Pneumatic tension system
 
  • The wire saw features a pneumatic tension system for optimizing the cutting performance and wire adaptability. With such system, the wire saw can handle different cutting wires from 0.12mm - 0.5mm dia. An air compressor is required. Please review pictures in below for detail information.
  • Optional: Digital Pressure regulator 0~130PSI (+/-3% full span accuracy)
             
Motor Driven Stage   
  • Z axis: 50mm,  automatically controlled by digital panel
  • Y axis: 50mm,  automatically controlled by digital panel
  • Two dimension sample stage built in  360° degree horizontal rotating and +/-10° tilting
                 
Cutting parameters
  • Feed Speed: 0.01 mm/min to 40 mm/min adjustable
  • Back Speed: 1  mm/min to 100 mm/min adjustable
  • Spooler spin speed: 1-260 RPM adjustable
  • Cutting depth: 0.1 - 50mm  
  • Positional accuracy: +/- 0.01 mm 
  • Please click the picture below to see the samples cut by this machine
        
Meteorite Sample
  • Please click the picture below to view the meteorite samples that were cut by our wire saws.
                       
              Fig. 1             Fig. 2            Fig. 3                  Fig. 4
Controller & Touch Screen
  • Color touch screen controller will set up wire travel speed, cutting speed along Z axis and cutting width along Y axis
            
Lubricant Refill Cup
  • Features an oil refill cup behind the spooler motor, please apply 10-15 drops Anti-Wear Oil before first-time use.
  • Wire spooler motor, 3 Amps, Torque=1.8Nm
Diamond wire
  • ≤ 15 meters used for each installation
  • One spool of 0.30mm Dia x 20 meter length Diamond Wire is included for immediate use
  • A Diamond Blade Dressing Stone is included for keeping the wire sharp.
  • Optional:
    • For slicing or dicing brittle crystal, you may order 0.22 mm Dia. Diamond Wire. Note: The wire is very easy to break, please reduce feeding rate to the minimum. click the picture below to order spare diamond wires 
    •  
Wire tension system Steel spring wire tension system with break wire alarm 
Water Pump
  • One water pump is included for cooling diamond wire during cutting. (the pump voltage is the same as the saw voltage)
  • You must use anti-corrosive oil or radiator water as coolant ( buy from any auto store )
  • Warning:  must clean the machine after each cutting, especially using tap water as the coolant to prevent rust.
   
Product dimensions
 
  • Saw: 414mm(L) × 500mm(W) × 750mm(H)
  • Controller: 340mm(L) x 290mm(W) x 170mm(H) ( Click to enlarge the picture below for detail size )
Crate dimensions 27"(L) x 23"W) x 40" (H)
Shipping Weight 230 lbs with 48"x40"x44"
Warranty One year limited with lifetime support, not including cutting wire

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