Precision Wire Saw with Sample Stage and Diamond Wire - 12" Dia Cutting Capability - Stx-1202

• Customization: Available
• Application: Magnetic Material
• Type: Electroplating
• Model NO.: STX-1202
• Transport Package: Plywood Case
• Trademark: ZY
• Origin: China
• HS Code: 9024109000
• Production Capacity: 200

Product Description

Precision Wire Saw with Sample Stage and Diamond Wire - 12" Dia Cutting Capability - STX-1202

 STX-1202 precision reciprocating type diamond wire saw uses diamond impregnated wire (0.3mm dia.) for cutting all kinds of materials (especially for larger size crystals, such as Si, Ge, and GaAs, etc. with boule diameter up to 12" (300 mm) and leaves a smooth cutting surface. Y and Z axis and the rotary sample stage are all driven by the stepper motors which provide the precise, stable and varied cutting of the samples. The cutting program can be set in the touch screen controller which includes the feeding speed, cutting depth, width, slice number, etc.
SPECIFICATION

Power Supply	AC 220 V, 50/60 Hz, 350W    (110V available upon request)
Frame Material	Heavy duty Aluminum alloy
Controller	6" color LCD touch screen control panel  program to control the Moving Speed of the diamond wire, feeding speed of the sample stage, the slicing thickness, and coolant pump operation.
Three axles Sample Stage (All three axles are driven by the stepper motors and can be defined in the cutting program.)	Z axle moves the diamond wire up and down.  Z down(cutting/feeding): The diamond wire moves down toward the sample stage. Z up(backing): The diamond wire moves up and away from the sample stage. Y axle moves the sample stage in and out (defining the cutting width). Multiple cuts with same width can be set.  R axle rotates the sample stage horizontally.
Travel Distance (Z)	0.01 - 300mm (±0.01mm)
Feeding Speed (Z up)	0.01 - 30 mm/min (±0.01mm)
Back Speed (Z down)	1 - 30mm/min (±0.01mm)
Travel Distance (Y)	0.01 - 300mm (±0.01mm)
Cutting Width (Y)	0.01 - 300mm (±0.01mm)
Stage Rotation (R)	0.01 - 360 degree (+/-0.032 degree)
Spooler Rotating Speed	0 - 5 meter/second
Diamond wire	Ø 0.3mm x 150m Length (accuracy +/- 0.03mm)  (please click the pic to order spare one)
Maxium Sample Dimensions	Ø300mm×300mm
Wire Tension System	Built-in pneumatic valves can adjust the tension of cutting wire. (air pump with >20 PSI pressure is required, but not included)  Optional: Digital Pressure regulator 0~130PSI (+/-3% full span accuracy, see Pic below right)
Cooling System	One Coolant tank and two small immersion pumps are included for cooling and lubricating diamond wire ( only use anti-rust liquid and oil as coolant, never use water )
Meteorite Sample	Please click the picture below to view the meteorite samples that were cut by our wire saws.                                       Fig. 1             Fig. 2            Fig. 3                  Fig. 4
Optional	Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, upto 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the speciman throughout the cutting process. Please click Pic.2 &3 and video to learn more details.   The fixture will enhance cutting speed upto 2 times                                                  Pic.1                    Gif.1                        Pic.2                       Pic.3                      Video
Overall Dimension(L×W×H)	Wire saw: 1100mm×892mm×1700mm   Controller: 520mm x 400mm x 250mm
Shipping Weight & Dimension	1045  lbs   50''x43''x80''
Warranty	Two years limited, not including diamond wire and rusted parts
Certificate	CE certified. With additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request.
Instruction and Video
Application Notes	An air compressor is necessary for operating the STX-1202 Wire Saw, please order from the relate product below. The flow rate of coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance.  Wire saws applications

STANDARD PACKAGE

Item  No.	Description	Image
1	screw-drivers 1set
2	auto-tensed wheel 4pcs (2 has been installed on the machine)
3	power cable 1pcs
4	spool handle 1pcs
5	hex-angle screw 4pcs
6	leading wheel 4pcs (2 have been installed on the machine)
7	spanner for wire-installer 1pcs
8	triangle block 1pcs
9	water splash guard plate 2pcs
10	Water splash guard cover for spooler 1pcs
11	150m cutting wire (0.3mm) 2pcs  (1 pre-intsall on the machine)
12	wire-installer 1pcs
13	coolant circulating tank /pump 2pcs
14	Diamond Blade Dressing Stone
15	Smart Solid Lubricant and Coolant